Filling simulation: Perfection in the modern injection moulding process

Filling simulation: The key to perfection in injection moulding

In modern plastics processing, filling simulation is an indispensable tool for combining quality, efficiency and innovation. Our highly specialised development team uses the latest simulation technologies to optimise your ideas, from individual components to complex component groups.

Customised simulation models

Customisation: Every component is unique. Our simulation models take into account all the specific characteristics of your product.
Scalability: From simple injection moulded parts to complex assemblies - we adapt our simulations to your needs.
Holistic approach: We not only consider the filling process, but the entire production process in order to achieve optimum results.

From simulation to prototype

Our simulation results flow directly into prototype development:

Fast realisation: Thanks to virtual prototypes, we can quickly turn ideas into physical models.
Cost efficiency: By minimising errors in the simulation phase, we reduce the need for expensive physical prototypes.
Iterative optimisation: We refine designs based on simulation results before the first prototype is manufactured.

Focus on economic efficiency

Filling simulation is a key to cost optimisation:

Material savings: By optimising wall thicknesses and sprue systems, we minimise the amount of material used.
Cycle time reduction**: Optimised cooling concepts shorten production times.
Reduction of rejects: Potential problems are recognised and eliminated before production.

Innovative solutions

Our simulation experts think outside the box:

Multi-material simulations: For components made of different plastics or with inserts.
Gas injection and foam injection moulding: Simulation of lightweight construction solutions for weight-optimised components.
Warpage analysis: Prediction and minimisation of deformations after demoulding.